High Performance Carding Machine

• Customization: Available
• Type: Spinning Production Line
• Automation: Automation
• Spinning Method: Ring Spinning
• Processing Material: Cotton
• Producing Process: Spinning Equipment
• Certification: CE, ISO9001: 2000
• Warranty: 12 Months
• Customized: Customized
• Condition: New
• After-sales Service: Online Support
• Transport Package: Wooden Cases
• Specification: L*W*H: 5825*2480*2325mm; 8000KG
• Trademark: JINGWEI BRAND
• Origin: China
• HS Code: 84490090
• Production Capacity: 2100 Sets/Year

Product Description

production description:

Mono-block casting iron cylinder, doffer and side wall ensures good stability and low thermal expansion coefficient. The carding technical gauge is stable even when machine runs at high speed, ensuring the high production.
The stepped entity frame welded by steel plate is characterized by its flexible mechanism and its special processing technology, ensuring the major gauge stable and uniform.

STABLE AND RELIABLE QUALITY GUARANTEE

New type of driving method

Cylinder and licker-in adopt high torque motor, featured by stable start and reliable rotary.
Doffer is driven by vector motor to ensure stability in low speed, high speed and speed conversion.
Flat and flat brush roller is driven by independment vector motor for convenient speed adjustment.

 

Leaning unit with high efficiency

Bush roller adopts the lndependent motor and inverter. The step-less speed adjustment ensures the flats cleanness by setting different speeds according to materials.

 

• The gauge adjustable design of the bush roller and the revolving flats ensures the deep cleaning of the revolving flats.
• The optimized reative position and gauges between the brush roller and cleaning roller ensures the timely removed of the flat cotton fly.
• The new clean suction hood with perfect fluid mechanics can reduce the drag and suck flat fly smoothly.
• 

  MODULAR DESIGN-EASY OPERATION AND MAINTENANCE

• Aluminum alloy rotary flat body is made by special material, with the characteristics of good flatness, light weight, stable operation.
• It is guided by two tooth belts without need of other fasten parts, so it is easy for mantle, dismantle and maintenance.
• Duplex stationery flats, web cleaners and cover plates adopt aluminum alloy material. The fine needle flatness and easily adjustable guarantee the fine and intensive material carding.
• Modular design realizes flexible replacement to meet different technical requirememnt based on warious material and guarantees excellent product.(INCLUDING: Modular of stationery flats; Modular of feed unit; Modular of al-alloy sheet; Modular of web cleaner)

• NEW TYPE DETECTING AND PROTECTING SYSTEM

• Metal detecting device to deduct metal during cotton feeding.
• Anti-winding detecting mechanism of the upper and lower roller effectively protects the driving belt.

• NEW TYPE MIXED LOOP AUTO-LEVELLER SYSTEM

      The new mixed loop auto-leveller, exclusively used for the directional feeding design, can detect the batt thickness variation by use of precision vertex non-contact sensor to cintrol fiber in short term and realize the control of fiber in long term via detecting sliver count variation, reaching the open-close loop control. The inverter motor also enchances the driving precision and stable sliver CV value.
  
   

  SPECIFICATIONS
   

JWF1213A  Carding Machine
Suitable fibre	This machine is used for processing cotton, chemical fiber and blends of 22-76mm in length
Output(kg/h)	max delivery speed 320m/min
Sliver count	3.5-10g/m
Feed weight	400-1300g/m
Working width(mm)	1280
Total draft	38-370
Licker-in diameter(mm)	250
Doffer diameter(mm)	706
Doffer speed(rpm)	4.3~84
Cylinder diameter (mm)	1288
Cylinder speed(rpm)	347~447
No. of revolving flats(working/total)	30/84
Flat speed (mm/min)	70~408(controlled by inverter)
Auxiliary carding segment	carding segment under licker-in: 2 pics
	front stationary flats: 8 pics
	post stationary flats:10 pics
Web cleaner	front3,back 3(cotton)
	front2,back 2(chemical fiber)
Can size diamenter(mm)	Ø600 Ø1000
Can size height(mm)	1100; 1200
Inverter control	5 inverters(in addition to the above 5, Cylinder inverter is optional),ensuring stable driving and convenient speed adjustment,save energy with higher efficiency
High efficiency and Energy-saving motor	10 independent motor driver,speed control more reasonable
Suction point number	22 suction points(including Chute feeder and Coiler),improving web quality and keeping the cleanliness of machine
Continuous suction	4200 m³/h
Outlet air pressure(Pa)	(-820~-920)
Total installed power	13.79
Space requirement(L×W×H)	5825×2480×3525(Include Ø1000 diamenter change manchine )
Safety cover form	totally enclosed structure covers
Approx. net weight	8000

 

JWF1177B Chute Feeder
Suitable fibre	natural or manmade fiber less than 76 mm
Working width(mm)	1210
Diameter of feed roller (mm)	φ172
Diameter of open roller (mm)	φ292
opening roller speed(r/m)	850/1150
Output roller dia.(mm)	156
Power installed (kg)	3.4
Overall dimension(L×W×H)	1810×700×2995